Intelligent Manufacturing

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Intelligent Manufacturing

Intelligent Manufacturing Benchmark: Precision Production · Flexible Manufacturing · Process Innovation
Equipment Matrix: 1 computerized cutting machine equals the efficiency of 10 senior tailors; 32 intelligent hanging production lines reinvent textile manufacturing speed.
Technological Breakthroughs: 4-needle 6-thread stitching enhances sportswear elasticity to the extreme; ultrasonic welding fortifies waterproof seams in outdoor apparel.
Data-Driven Precision: Over 200 sensors calibrate the entire process, controlling errors within 0.1mm.

1. Smart Preprocessing: Fabric Control for Quality Assurance

High-Temperature Preshrinking Machine
● Technical Edge: Steam-roller dual preshrinking technology controls shrinkage within ±0.5%, compatible with cotton, linen, knits, and other fabrics.
● Data Comparison: Traditional manual preshrinking has a shrinkage fluctuation of ±2% ; the machine reduces post-wash garment deformation by 90%+.

2. Smart Cutting & Labeling: Data-Driven Zero-Error Operations

Full-Automatic Computerized Cutting Machine
● Upgraded Capability: Supports multi-layer cutting of fabric and interlining; waste recycling system enhances material utilization to 95%+.

3. 1-to-5 Full-Automatic Heat Transfer Labeling Machine

● Efficiency Innovation: Automatically retrieves order data for positioning and heat pressing, reducing model change time by 70% and achieving a labeling rate of 200+ labels per minute.

4. Smart Sewing: Robot Collaboration & Specialty Craftsmanship

32 Full-Automatic Hanging Production Lines
● Intelligent Scheduling: AGV (Automated Guided Vehicles)carts prioritize material delivery based on order urgency, cutting lead times from 45-60 days to 15-25 days (a reduction of 55%-67%).
● Real-Time Monitoring: Digital twin dashboards in the central control room automatically alert for material shortages, with AGV replenishing stock fully autonomously.

5. Automatic Fabric Picking Robot

● Flexible Collaboration: Automatically retrieves empty shelves and delivers full shelves in case of material shortages, reducing manual handling time by 80%.

6. Specialty Sewing Equipment Cluster

Equipment Name	Core Technology	Application	Efficiency Comparison
360° Rotating Automatic Template Machine	3D rotating stitching for pocket	Sewing of pockets on outdoor garments and work clothes	Manual: 30 mins/piece → Machine: 5 mins/piece
4-Needle 6-thread Sewing Machine (220 units)	0.1mm stitch precision, 3,000 RPM high-speed stitching	Elastic stitching and seaming for sportswear, yoga wear, and underwear	Pass rate: 90% → 99.5%
Ultrasonic Seamless Bonding Machine	10m/min welding, needle-free waterproofing	Seamless bonding for outdoor wear, shirts, and sportswear	Traditional glue process → one-step forming
Shell Stitch/Pleating/Embroidery Machines	Imitative handcraft, programmable pleating, multi-color embroidery	Decorations for shirts, swimwear, pleated skirts and children's clothing	3-6 times faster than manual

7. Smart Post-Production & Packaging: Unmanned Quality Closure

Computerized Automatic Button-Sewing Machine
Vision Integration: Auto-aligns and sews buttons; AI detects fastness and positioning at 100 pcs/min, with a defect rate of ≤0.5%.

8. End-to-End Automation

Completes folding→bagging→sealing→labeling→scanning in 8 seconds/piece, achieving a 700% efficiency improvement over manual labor.

9. Key Performance Dashboard

Automation Efficiency at a Glance
Metric | Traditional Factory | Smart Factory | Improvement

Metric	Traditional Factory	Smart Factory	Improvement
Fabric Utilization	85%-88%	95%-98%	10 - 18%
Daily Output per Worker	50-80 pcs/worker	300-500 pcs/worker	6-15 times
Overall Equipment Effectiveness (OEE)	60%-70%	85%-92%	32 - 125%

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